MYOB ADVANCED MANUFACTURING

Choosing the right ERP

There are hundreds of ERP applications available today, so choosing the right one for your manufacturing business can be confusing. Each ERP has its strengths and weaknesses. Some are specialised by industry, while others are more general. Some systems work better for smaller manufacturers, while others scale up for larger, multi-site manufacturing operations.

Evolve and thrive with ERP

Established ERP applications provide robust features built on aging platforms. These are challenging to integrate with modern business technologies. Newer products built for the cloud and connectivity provide a modern platform for growth. They streamline your operations, providing simplicity, flexibility and mobility.

Manufacturers have options including ERP systems designed for configure-to-order, engineer-to-order, make-to-stock, and other production methodologies.

This blog will help you better understand your manufacturing ERP options and the features to consider when choosing which one is the best for your business.

Discrete ERP vs Process ERP

Two distinct ERP options

There are two fundamental categories of manufacturing ERP– discrete and process. Both provide similar accounting, inventory management, purchasing and order management features. However, they provide entirely distinct manufacturing functionality. MYOB Advanced is one of the few ERP systems that support both discrete and process on a single platform.

Discrete ERP software centres on a bill of material comprised of solid materials formed or assembled into a finished good. Recipes or formulas are the cornerstones of process ERP systems where liquids, powders, or gases are mixed, blended, or combined to create finished goods. The table below highlights the key differences between discrete and process ERP systems.

Features for Manufacturers

Specialised features for your industry

Manufacturing ERP is available from larger, general software companies, and smaller vendors focused on specific industries. General ERP solutions support multiple industries with strong cross-functional processes and applications.

General ERP systems offer more specialised features today than ever before. Smaller ERP vendors focus on niche industries with specialised systems. Manufacturers must choose between the two options.

Below is an overview of features common for each industry segment.

Food and Beverage

Manufacturers of food and beverage products can be either discrete or process. They may require batch processing, lot tracking, and recipe or formula management. Catch weights, unit of measure conversions, expiration dates, and variable product packaging are also common. Route management for direct store delivery (DSD) is required for some businesses.

Timber Products

Few ERP systems support the timber and building products industry well. Features such as matrix items are useful for managing items with slight variations such as dimensions or grade. Other requirements common in the industry include co-products, by-products, lot tracking, and point of sale for in-store sales.

Furniture and Home Goods

Product configuration is a must-have for most furniture manufacturers. Commerce and retail sales are also increasingly common for manufacturers of furniture and home goods. Other requirements include CAD or PLM integration and serial tracking.

Plastic and Rubber

Lot tracking, co-products, and by-products are a major concern for plastic and rubber products manufacturers. They require traceability for regrind for recovered material and often schedule production by colour to reduce clean-up between production runs.

Chemicals and Life Sciences

Chemical, petroleum, pharmaceutical, coatings, cosmetics, and similar businesses are predominantly process-based. Batch production, formula and recipe management, and lot tracking are essential. Advanced features include potency, concentrations, specific gravity, and yield and loss tracking. Compliance for the EPA, TGA, Medsafe, and other regulations are also common.

Apparel, Leather and Jewellry

Matrix items are an essential requirement for textile, leather, apparel, and jewellery products to manage pricing and availability across product families where style, colour, and size combinations are difficult to manage. Commerce integration, retail sales, and product configuration are also popular. PLM is also a major requirement.

Additive Manufacturing (AM)

Additive manufacturing is the process of building products by printing layers of materials on top of one another to create parts. Advances in 3D printing have lowered costs and improved product quality. AM system may be integrated with ERP applications to capture material costs, scrap quantities, process times, and finished goods quantities. Look for ERP systems with strong integration tools and Open APIs to ensure your system is ready to take advantage of new manufacturing technologies like AM.

MYOB Advanced has given us the ability to see exactly where each part is, what process it is in within our production work centres and how long it will take before it exists and becomes available for our customers. MYOB Advanced future proofs your organisation. It allowed the whole business to open up and gives me data that is up to date.”

Daryl Joyce

RML

Primary Metals

Primary metal manufacturers depend on lot tracking and often use lot attributes to manage lot characteristics such as heat numbers, mill certifications, and quality results. Tool and die management is also crucial for scheduling and production management.

Non-Metallic Minerals

Manufacturers of stone, clay, glass, concrete, tile, and other products commonly need lot traceability. Dimensional inventory and matrix item requirements are also common. Other requirements include lot attributes, co-products, by-products, and commerce integration.

Industrial Equipment

Industrial machinery manufacturers rely heavily on serial tracking, engineering change orders, CAD and PLM integration, and product configuration. Many also require warranty and service management for installation and repair.

Instruments and Medical Device

Instrument manufacturers have similar requirements to electronics and electrical manufacturers, as well as specific regulations outlined by Medsafe or the TGA. Medical device companies face increased requirements to comply with regulations for security and data- base audits.

Fabricated Metal Products

Many fabricated metal product manufacturers rely on manufacturing estimates. Stamping operations have co-product requirements. Open APIs and integration tools must support machine integration for data capture. Other requirements include lot tracking, job costing, and outside processing. Integrated CAD for bill of material management with engineering change orders are is popular in some businesses.

Automotive and Transportations

Repetitive, cellular, and lean manufacturing are common in the automotive industry. Cumulative demand forecasts and EDI are prevalent. Serial tracking and warranties are essential for component traceability to vehicle identification numbers (VIN). Project management applications help manage programs. Kanban, quality, and engineering change orders are also prevalent.

Electronics and Electrical

Engineering change orders and integration with CAD and PLM applications are crucial for electronics, electrical, and high-tech manufacturers. Product configuration and commerce are both common for commercial and consumer products. Serial and lot tracking and warranties are common as well.

Other industries

Tobacco manufacturers face stiff regulatory compliance. Sign manufacturers often have serial numbers. Toy and hobby manufacturers sell online via B2B or B2C storefronts. Non-manufacturing industries including distribution, agriculture, forestry, fishing, mining and other industries often choose manufacturing ERP applications like MYOB Advanced as the foundation for their businesses.

Paper Products

Paper product manufacturers include paper mills and manufacturers of cardboard, envelopes, and publications. Paper mills have specialised requirements best suited for process-oriented ERP systems. There are specialiszed ERP systems for the publishing industry to manage writing and layout for books and magazines. Other companies in this industry rely on general manufacturing ERP systems for basic manufacturing capabilities.

MYOB Advanced tells us what we need to know, when we need to know it. The customer is seeing that too. Everything is now flowing from ordering to back ordering, or purchases ordered in. The transparency is so much better – we can deliver better customer service. It makes our jobs easier, and theirs as well”.

Joe Raco

Owner, Threlfall Packaging

See MYOB Advanced Manufacturing

Ready to reap the benefits of an integrated ERP built for your  manufacturing business? Click below to get your free demo of MYOB Advanced Manufacturing.

MYOB Advanced Manufacturing Edition

Manufacturing ERP – The MYOB Advanced Way

Selecting the right ERP system for your business is difficult with hundreds of manufacturing ERP options out there. Should you choose a larger publisher with a strong top-down ERP system or should you implement an industry-specific ERP from a smaller publisher? Does the system support your manufacturing methodologies and industry specific requirements?

Manufacturers across industry segments rely on MYOB Advanced Manufacturing Edition to maximise resources, reduce costs and improve profits. An extensive suite of connected and mobile business applications provides unparalleled manufacturing depth for production, estimating, engineering, material planning, scheduling, product configuration, and manufacturing data collection.

Last-mile features such as disassembly, engineering change control, demand forecasting, and outside processing streamline critical manufacturing processes. MYOB Advanced supports make-to-stock, make-to-order, batch process, and other manufacturing methodologies. Project Accounting provides project centric manufacturers with a comprehensive production and resource planning system.

Commerce and mobile field service extend MYOB Advanced for manufacturers who sell online or provide on-site services. Balance supply and demand with inventory, sales, and purchasing on top of a comprehensive suite of accounting applications. Leverage automation, workflows, and document management to connect data and processes throughout all parts of the manufacturing business for improved customer service, customer retention and growth.

MYOB Advanced provides ease of use and rapid integrations to connect modern technologies, including cloud computing, big data and analytics, additive manufacturing, robotics, and the Industrial Internet of Things for streamlined processes and meaningful insights into manufacturing operations. 

In summation, MYOB Advanced cloud ERP provides the best business and industry management solution for helping your business thrive in the new digital economy.

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